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Kahikatea Flat Road, Silverdale
Nth Auckland, New Zealand

Phone (09) 420 5485
Fax (09) 420 5489
sales@cypress-sawmill.co.nz

COVID-19

Cypress Sawmill is open under Alert Level 3. Please pre-order your goods so they are ready and waiting when you come to pick them up. On arrival at the mill please wait in your vehicle until attended by one of our staff.
Delivery options are also available.

COVID-19 NOTICE

Cypress Sawmill is open for contactless pickup during Alert Level 3. Please only arrive if you have pre-ordered and been told your order is ready to collect.

Bench Seats

Kitset Outdoor Bench Seat

Our kitset bench seats can be built by just about anyone using the minimal of tools, and their robust construction will gives years of reliable service.

The slatted top means it will not be susceptible to cupping - the small gaps between slats will enable water to drain immediately.

The bench seat frame can also be used to support a natural edge slab as the seat top if you are wanting a more rustic look.

Size Length Matches Price (inc. GST)
Two-person 1290mm 6 seater table $240
Three-person 1890mm 8 seater table $295
Four-person 2490mm 10 seater table $350

The timber is dry, clear and dressed macrocarpa, and is supplied slightly over length for final trimming by the builder during the construction process.

All fastening hardware (screws, bolts, washers) is included in the kitset. Outdoor furniture oil is an optional extra.

You will need a drill and bits (4mm, 6mm, 10mm, and 32mm), impact driver, construction adhesive, circular saw, and ideally a drop saw.

Below is the cut list giving all the provided pieces for construction.

Select seat size:

Quantity Dimensions (mm) Length (mm)
Slats 2 140x45 1200
Cross Members 2 90x45 280
Legs 2 140x45 320
Leg Bases 2 65x45 370
Braces 2 90x45 370
Skirts (side) 2 65x45 1200
Skirts (end) 2 65x45 370
Quantity
M8x100 galvanised coach screws and washers 4
M10x100 galvanised coach bolts and washers 4
75x14g galvanised bugle screws 4
125x14g galvanised bugle screws 4
100x14g galvanised bugle screws 24
Hex driver bit 1

Watch our YouTube video showing the construction process:


Instructions

1) The first thing we need to do is take the sharp edges off the timber. Sharp edges can be a source of splinters in the long term. This can done simply using coarse sand paper, or an electric planer held at 45 degrees, or a router with a pencil rounding bit.

2) The slats will be the long pieces of dressed 140x45. Once combined with the skirts they will give the seat a width of 370mm which is the total width of the bench seat. Lay them out on the ground best-side downwards and arrange the boards so any gaps caused by slight curves are minimised.

Flip the boards over and make two lines. The distance between these marks is determined by the size of your seat:

  • Two-person: 1200mm apart
  • Three-person: 1800mm apart
  • Four-person: 2400mm apart

Eventually we will cut the slats and skirts to length in one cut using a circular saw - cutting to length on both ends of the table once the slats are secured in place later will ensure they are all perfectly even.

3) Now we are ready to cut the two cross members.

Diagram of table cross member

The two cross members are 90x45 and they will be cut to 280mm long and have 45 degree cuts as shown. These are positioned 200mm in from the two cut lines you made in step 2.

  • The Four-person bench seat requires a third cross member in the center for stability. Position this mid span from the end cut lines you made in step 2.
Screw and glue the cross members to the slats using two 125mm long 14-gauge bugle screws per cross member, and two 75mm long 14-gauge screws positioned midway on the 45 degree cut. Using a long 6mm drill bit, drill 6mm pilot holes through the 90mm cross member. Try to eliminate any gaps between slats by clamping with a sash or G clamp.

4) Next we construct the legs.

Diagram of table leg upright

The leg uprights are two pieces of 140x45 cut to 320mm long. This will give a bench height of 430mm from the floor to the top surface.

The leg bases are 65x45 and they will be cut to 370mm long and have an angled cut as shown:

Diagram of table leg bases

On the underside of these we drill two 20mm deep/32mm diameter countersink holes, spaced 80mm apart. Then drill a 10mm hole right through each of these. Using M8x100 galvanised coach screws, screw and glue the leg bases to the uprights. To avoid splitting, drill a 4mm pilot hole into the end grain of the upright.

5) Now fix the leg assembly to the seat top using two M10x100 coachbolts space 80mm apart.

To add extra stability attach two short 370mm long 90x45 diagonal braces using 100mm long 14 gauge bugle screws. Drill a 6mm pilot hole right thru the brace and screw and glue the brace to the leg and underside of the bench seat slats making sure the leg is at right angles to the seat slats.

Diagram of table brace

6) Now stand the bench seat up and screw the 1200/1800/2400mm long 65x45 skirts to the edge of the 140x45 slats from step 2 using 100mm long 14 gauge screws spaced about 300mm apart. Then cut the seat top to length with a circular saw guided by a straight edge.

Diagram of table skirts

7) The final step is a skirt around the end using 65x45.

This will give the bench seat a heavier look and will protect the end grain of the slats from cracking. Use 100mm long 14 gauge batten screws, drilling a 6mm pilot hole right through the first piece.

Finishing) Optionally, to finish your bench seat seal the timber with outdoor furniture oil to protect it from the elements.


View our Kitset Outdoor Tables, designed and sized to match perfectly with these bench seats!

Photos of the constructed table

  • Constructed bench seat

    Constructed bench seat

  • Constructed bench seat and table

    Constructed bench seat and table